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Sustainable polymers in liquid formulations

Our PLFs roadmap charts a course to a more environmentally sound future by transforming materials used to make millions of products.

Polymers in liquid formulations – or PLFs – play a vital role in our lives. They are found in millions of everyday products, from the soap in our bathrooms to the paint on our walls.

Unfortunately, the way they are made, used and disposed of is currently unsustainable. Every year around 36 million tonnes of these materials are made from fossil sources – enough to fill Wembley Stadium 32 times over – which makes them a big environmental issue.

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$125 billion

The annual value of PLFs made, used and never recovered each year

36 million tonnes

Enough PLFs to fill Wembley Stadium 32 times over are made annually

Millions of products

PLFs are ingredients found everywhere – from paints to cosmetics

A roadmap for sustainable PLFs

We have teamed up with industry leaders to create a roadmap to sustainable PLFs. We brought together key stakeholders to investigate what could done, and this led to the formation of our Sustainable PLFs Task Force. Together, this group of industry leaders and experts has created our roadmap to launch a sustainable PLFs revolution.

Our roadmap sets out one ambition:

To achieve a transition to sustainable PLFs by 2040.

Two missions to catalyse transformation:

  1. Develop and scale biodegradable PLFs by 2030. We aim to effectively mitigate the environmental impact of those PLFs that cannot be collected and recycled.
  2. Advance circular economy infrastructure for PLFs by 2030. We aim to set a standard for the recycling and circularity of PLFs by 2030 and to facilitate cross-sector collaboration.

the-plfs-revolution-report-front-cover

Launching the next sustainability revolution

Our roadmap for sustainable PLFs sets out two critical missions and nine priorities to mobilise focused collaboration, investment and innovation across the system. We are calling for industry, academia and policymakers to work with us to catalyse the transition to a world in which we enjoy the benefits of PLFs while protecting the health of people and the planet.

Five problems that we must solve to make PLFs benign by design

We can collectively do that by:

  1. De-fossilising PLFs feedstocks, the building blocks of polymers.
  2. Optimising the functionality of sustainable polymers to equal or out-perform current options.
  3. Developing sustainable formulation processes for manufacturing PLFs.
  4. Understanding the diverse fate of the hundreds of types of polymer when they reach the environment.
  5. Maximising the futures of sustainable PLFs by developing governance frameworks, infrastructure and monitoring mechanisms to support industry-wide transition.

Action plan

Overhauling the PLFs sector will require an all-encompassing approach, with a wide variety of key stakeholders playing their part. To make the changes needed, everyone must take action.

  1. Bring together stakeholders across industry, academia and the policy community to collaborate on a pre-competitive basis throughout the value chain on research and innovation to enable a shift towards sustainable PLFs.

  2. Provide a forum for the PLFs stakeholders and supply chains to track and discuss progress towards the delivery of the roadmap and completion of the missions.

  3. Engage with a diverse range of funding bodies, from UK Research and Innovation(UKRI) to regulators, private finance and philanthropists, to inform innovation funding and form a portfolio of projects to catalyse the delivery of both missions.

  4. Promote research on PLFs, including supporting academic communities to publish research articles on this topic, starting with a PLFs-themed issue across several of our peer-reviewed journals.

  5. Assist in the development of appropriate regulation, governance, standards and metrics for the sustainable production, use and recycling of PLFs with UK and European partners, starting by integrating our work on PLFs into that of the European Chemical Industry Council.

  6. Host a series of topic-specific workshops and networking events to enable knowledge-sharing and collaboration focused on sustainable PLFs. This will also include a large-scale annual PLFs conference.

  7. Convene collaborative consortia for system-wide and game-changing research and innovation project proposals that will deliver biodegradable PLFs and advance circular infrastructure.

  1. Adopt the PLF terminology and publish research to stimulate development of this field of research and innovation.

  2. Develop research focused on the Five Fs: feedstock, the formulation of PLFs, their functionality, their fate – including the effects of PLFs pollution on the environment – and the future environment for PLFs.

  3. Collaborate with industry and funders to develop RD&I programmes that tackle sustainability transition issues faced by industry across the lifecycle.

  4. Develop and enhance specialist training pathways on sustainability assessment to facilitate evaluation and monitoring of circularity of PLFs (and other materials relevant to sustainability), including through lifecycle assessment (LCA) methodologies.

  1. Commit to developing and scaling biodegradable PLFs by 2030.

  2. Commit to advancing the circular economy infrastructure for PLFs by 2030, across the value chain. 

  3. Collaborate in consortia funding applications to build capability for the transition to sustainable PLFs.

  4. Collaborate where feasible on a precompetitive basis throughout the value chain on research and innovation that will enable the shift to sustainable PLFs, including committing financial resources to precompetitive RD&I projects.

  5. Commit to a shared knowledge base via increased non-proprietary information sharing to upskill the industry ecosystem through publication, engagement and collaboration.

  6. Make internal infrastructure and process changes to reduce potential environmental pollution via PLFs.

  1. Establish a national chemicals regulator that bring greater cohesiveness and connectivity across government departments, recognising the current coordination challenge across departments. 

  2. Ensure UKRI recognises PLFs as a large-scale sustainability challenge linked to its ‘Building a Green Future' strategic theme, to signal the potential value of research proposals linked to the two PLFs missions.

  3. Encourage the UK Government, UKRI, ARIA and other research funders to recognise the sustainability challenge PLFs present and acknowledge the innovation opportunities from sustainable PLFs.

  1. Integrate the concept of PLFs into overarching international policy frameworks, such as the UN Science-Policy Panel on Chemicals, Waste and the Prevention of Pollution; the UN Framework Convention on Climate Change; the European Green Deal; and the EU Chemicals Strategy for Sustainability.

  2. Call on the European Chemicals Agency (ECHA) and OECD to work with industry to establish new metrics for scrutiny protocols pertaining to safety, toxicology and sustainability of PLFs.

  3. Widen future Horizon Europe grants to also focus on non-plastic polymers in their circular bioeconomy joint undertaking calls.

PLFs and the roadmap by the numbers

  • 1 Ambition to achieve a sustainable PLF ecosystem by 2040.
  • 2 Missions for a rapid transition: developing and scaling biodegradable PLFs and advancing circular economy infrastructure.
  • 4 Pillars of a flourishing sustainable PLFs ecosystem.
  • 5 Problems to solve - feedstock, formulation, functionality, fate and futures.
  • 7 UN Sustainable Development Goals impacted by PLFs.
  • 9 Priorities to catalyse system-wide transformation.
  • 10 Industry leaders, representing some of the world's biggest chemical companies, joined our Sustainable PLFs Task Force.
  • 2030 The year by which we are calling for progress to be made by key stakeholders.
  • 2040 The year by which we want to see sustainable PLFs become a reality.
  • 36m Tonnes of PLFs produced every year for millions of products, from soap to paints.
  • 125bn The dollar value of PLFs produced and not recovered every year.

What next?

The roadmap identifies nine priorities and key actions for industry, academia, and governments to deliver the two missions by 2030.

We have set this as a realistic timeframe for tangible results and a near enough goal to mobilise action now.

We believe this will catalyse a series of wider transitions to create a sustainable PLFs ecosystem by 2040 – from establishing an active field of sustainable PLFs research to developing new feedstock supply chains.

Join the PLFs revolution

Our roadmap is the product of collaboration between key industry players and experts in sustainability and systems change.

We will continue to support and connect people across the ecosystem, and to champion the importance the importance of sustainable PLFs.

With a shared vision and determination, we believe incredible change is possible.

The RSC and some of the world's largest chemical companies have united to start the revolution – will you join us?

Sustainable PLFs task force

A keystone of our commitment to leading change in establishing circular economies for PLFs was our sustainability task force, which was announced in 2021 and had its first meeting in January 2022.

We convened a group that includes representatives from Afton Chemical, BASF, Croda, Crown Paints, Dow, Northumbrian Water, Scott Bader, Unilever, United Utilities and Walgreens Boots Alliance, to establish clear industry leadership across the markets that PLFs are so integral to.

They came together in three 'mission lab' workshops to examine the challenges and opportunities facing PLFs. These invaluable insights shaped our . Having fulfilled its aim, the task force is now at an end, and we would like to thank all members for their contributions.

Purpose

To provide leadership in creating a collaborative and joined-up strategy leading to a step change in innovation towards sustainable PLFs.

By working with the key actors in the UK chemical industry ecosystem, we aimed to lead a step change in innovation towards sustainable PLFs across the value chain by:

  • Establishing a common vocabulary to enable research and innovation.
  • Creating mission and research and innovation roadmaps.
  • Defining collaborative research and innovation demonstrator projects to operationalise our roadmaps.

Through a series of mission labs, our Taskforce members identified key goals and milestones to catalyse a sustainability revolution across the PLFs ecosystem.

  • Mission Lab 1 summary in ÀË»¨Ö±²¥ World:
  • Mission Lab 2 summary in ÀË»¨Ö±²¥ World:
  • Introductory feature article in Reader’s Digest:

Meet the taskforce

I am Immediate Past President of the ÀË»¨Ö±²¥ Industry and Technology Division Council. I have worked extensively on regional economic development and was founding chair of the North East England Innovation Board. I currently chair Northern Accelerator, the research commercialisation programme for five universities in the north-east of England. I previously held global R&D positions with Procter and Gamble.

Polymers are important building-blocks for a myriad of everyday products, but unlike plastics they’re hidden from ‘sustainability view’. We need to change this. We need a concerted multi-sector and supply chain effort to look for technical innovation that reduces polymer impact and we need to drive a clear strategy action. I am excited to be leading this group to achieve these aims.

I joined Afton Chemical in 2008, where I held several R&D Leadership roles and am now Senior R&D Director. This is a global role responsible for product development and all application research, additive, polymer and fundamental development across the business. I am also responsible for all long-term chemical engineering and physical science research for the corporation.

Prior to Afton, I had over two decades of experience in the lubricant industry, having worked for Exxon Chemical, Infineum and BP, leading commercial development of lubricant additives and holding several formulation, customer and OEM-facing roles and specific roles on strategy and planning.

I am a native of northern Scotland, gaining Honours degree and PhD in ÀË»¨Ö±²¥ from the University of Edinburgh, and a MBA at Oxford Brookes University. During this time, I was also accepted as a Fellow of the ÀË»¨Ö±²¥. I am active in the RSC management committees and boards, with a passion for capability development in schools and universities and the support of chemistry in our Industries. I also an Honorary Professor at the University of Edinburgh, where a primary focus is Outreach initiatives. 

Afton Chemical is one of four major global companies that focus on the development of petroleum additives, delivering enhanced performance for fuels, lubricants and speciality fluids in the automotive sector. Headquartered in Richmond, Virginia, Afton has R&D, commercial and manufacturing facilities in all continents.

I am very grateful for the opportunity to participate in the Sustainable Polymers in Liquid Formulation task force, providing a strong consolidated platform for positive change. Formulated products play a critical part in our daily life, with many polymeric materials central to those technologies and the value they bring to society. In overlaying the environmental challenges we face, it is critical for society that we create new and sustainable solutions that enable value from PLFs in the future.

I studied biology at the Philipps University Marburg and received my PhD in 1998 at the Max Planck Institute for Terrestrial Microbiology. Afterwards I started my BASF career within the central R&D department, followed by marketing positions for fine chemicals and ecoflex® & ecovio® with a focus on strategy and new business development.

Since 2010 I have been head of biodegradable and biobased polymer research at BASF. The focus of this research is the fundamental understanding of the biodegradation process in different environments and the development of new biodegradable and biobased materials for different applications. I am also teaching at the University of Marburg.

A scientific-based constructive dialogue of all stakeholders is needed to retain the advantages of PLFs and adapt this important material class to achieve a circular economy and a reduced carbon footprint. The ÀË»¨Ö±²¥ initiative will be a good catalyst for this process.

I hold a BSc in chemistry, an MSc in surface science and catalysis and a PhD in tribology from the University of Cambridge. I joined Croda as a graduate in 2001 and over the past 20 years I have held several positions across different Croda markets, divisions and functions including personal care sales in Latin America, performance technologies Business Development Manager for North America and life sciences Vice President for Europe with both technical and commercial responsibility.

I am currently the Vice President of Innovation and Technology Development across all Croda sectors, with responsibility for developing and sourcing new innovation including via acquisition and licensing of new technologies. The biodegradability of new chemistry is of vital importance today and therefore the RSC PLFs task force is of critical importance and I have with me the full support of Croda and its resources to help the Task Force achieve its ambitions.

I started my career working at Akzo Nobel, where I was a technologist for ten years. I then moved on to PPG where I held a number of technical and managerial roles over a 22-year period.

In 2019 I started my current role at Crown Paints as Technical Director in UK and Ireland – in the same year I also became a board member for the British Coatings Federation.

I obtained a degree in pharmacy at the University of Brussels in 1985 and continued my studies with a PhD in toxicology and cellular biology at Université de Rennes, a post-doctoral degree in Molecular Toxicology from Perth, Australia, and a master's degree in sustainability from the University of Stockholm.

I started my professional career in 1991 as a toxicologist in the pharmaceutical industry at Eli Lilly, Belgium, and then joined Dow in 1994 in Philadelphia, US, before moving with Dow to France. I have since held several technical and commercial roles in Dow’s coatings and consumer solutions business, and in January 2020 I was appointed as Sustainability Director.

Creating the Sustainable Polymers in Liquid Formulation task force is a critical milestone in support of the usage of polymers across industry application and for the innovation of next generation sustainable polymers. Dow is proud member of this ÀË»¨Ö±²¥ task force and will be a supportive and active contributor to reach its objectives.

I am a physical chemist with a passion for innovation. I have been working with Northumbrian Water for over three years, where I have been embedding a culture of innovation by creating effective processes and strategies that result in purpose-driven and tangible output. Leveraging my cross-sector expertise, I have a track record of business-building product and commercial innovations across multiple fast-moving consumer goods categories including managing the front-end innovation pipeline of a billion-dollar franchise. I am a strategic thinker who thinks ‘out of the box’ to create novel solutions collaboratively and by providing focus by making the complex simple.

From spending almost three decades with Scott Bader I have gained experience as a technical manager with strong commercial awareness in the composites, adhesives and polymer industry. My numerous roles within the group have involved managing large technical teams and the implementation of Stage Gate project and portfolio management tools.

I am currently particularly interested in managing business development activity to identify new business and new technology opportunities. My background in education includes Masters degrees at both the University of Cambridge and The Open University, where I completed an MBA in business administration.

I lead Unilever’s research and development campus in the US, and am also Global Vice President for both our Prestige division and Skin Care R&D. In this latter role, I am responsible for delivery from innovation to market in 89 countries and across several billion euros of turnover. In my 20 years with Unilever, I have been site leader for a new R&D facility in Shanghai and have headed Unilever’s research organisation in China.

I have previously been on the Faculty of Health and Beauty America, a Beauty Disruptor with the CEW network, a member of the Board of Judges for the RSC Emerging Technologies Initiative and a co-convenor of the Unilever Asian Dermatological Forum. Prior to Unilever I graduated from Cambridge University and the University of Leeds, where I completed my PhD in polymer physics. I have also worked as a scientist for the UK Ministry of Defense, and have been an adjunct Professor at the University of Michigan in Ann Arbor.

I completed my PhD in Microbiology of Drinking Water at Manchester University before joining what was then North West Water in 1998, later becoming United Utilities. I have worked in a number of technical and scientific roles focused on securing and providing safe clean drinking water, including time as a research scientist optimising water treatment processes.

I am a Chartered Biologist and currently Chief Scientific Officer at United Utilities, heading up the Laboratory, overseeing the relationship with the drinking water quality regulator - Drinking Water Inspectorate and I have a keen interest in making science more accessible to the younger generation.

I am currently Global Research and Innovation Director at Walgreens Boots Alliance supporting its global brands business. My career as a business leader and scientific expert has included leadership roles across research & development, innovation, packaging, consumer testing and regulatory affairs in the beauty, personal care and healthcare sectors for CPG and retail businesses.

In addition, I was Chair of CTPA, the UK Cosmetics industry trade association, for 4 years and have held a number of strategic advisory positions with universities and regional government agencies in the UK. I have a PhD in Physical ÀË»¨Ö±²¥ from Imperial College and I am a Fellow of the ÀË»¨Ö±²¥.

I hold a Masters degree from the Indian Institute of Technology and won a Jawaharlal Nehru Trust scholarship to study for my PhD in organometallic chemistry at the University of Cambridge. I am a professional technologist and business leader with 28 years’ experience in the fast-moving consumer goods sector. This involved leading product and technology innovation programmes impacting several billion dollars of sales around the world and enabled Procter and Gamble’s expansion into new markets.  I have been awarded multiple innovation awards and I am an inventor on over 50 patents, with over 20 peer-reviewed publications.

I have coordinated several high-impact industry-academia collaboration programmes, and am an immediate past member of the EPSRC strategic advisory team for the physical sciences and also for the circular economy. Since retiring in May 2021, I have been appointed to several honorary positions including Professor in Practice at Durham University, Senior Research Fellow at University of Birmingham, equality and inclusion advisor to EPSRC and have been appointed a Fellow of the ÀË»¨Ö±²¥.

Our reports

These reports represent the starting point for the PLFs revolution. This research spells out the sustainability problems that blight these valuable and versatile materials. On the back of this, we have partnered with industry leaders and developed our roadmap, which will transform PLFs and make them more sustainable by 2040. Read the reports that sparked a revolution.

  • Industry: Producers and manufacturers of polymers; those who create polymer-using products; and those who are developing emerging technologies and solutions.
  • Academia: Researchers who are working on fundamental and applied research in this area.
  • Governments and policymakers: Those responsible for policies and regulation that support and enable researchers and businesses to tackle the problem.
  • Funding bodies: Organisations interested in funding current and future research and collaborative projects, backed by industry, to develop sustainable solutions for PLFs.
  • Waste management organisations: Organisations that collect, recycle and dispose of PLF products.

Video introduction

The animation below provides an overview of our 2021 summary report on polymers in liquid formulations.

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FAQs

In simple terms, polymers are long-chain molecules built from smaller repeating units called monomers. Some polymers contain only one type of monomer as their building block; others, known as copolymers, may contain two or more different types of monomer.

The OECD defines a polymer in more detail as: “a substance consisting of molecules characterised by the sequence of one or more types of monomer units and comprising a simple weight majority of molecules containing at least three monomer units which are covalently bound to at least one other monomer unit or other reactant and consist of less than a simple weight majority of molecules of the same molecular weight. Such molecules must be distributed over a range of molecular weights wherein differences in the molecular weight are primarily attributable to differences in the number of monomer units.

In the context of this definition, REACH specifies:

  • A ‘monomer unit' means the reacted form of a monomer in a polymer
  • The weight percentage of molecules containing three monomer units or above should exceed 50%
  • The weight percentage of any molecule of the same molecular weight shall not exceed 50%

A PLF is one of a broad group of polymers that are used in formulations that are liquid during the manufacturing process and/or are liquid up to the point of utilisation. Some common uses of PLFs are as thickeners, emulsifiers and binders within a formulation.

PLFs are used across a wide variety of sectors for both consumer and industrial products. They are important ingredients in sectors such as adhesives and sealants, agriculture, household cleaning, inks and coatings, lubricants, personal care and cosmetic products, and water treatment.

More than 36 million metric tonnes of polymers in liquid formulations (PLFs) are made and used every year, enough to fill over 14,500 Olympic sized swimming pools or Wembley Stadium 32 times over.

Polymers in liquid formulations (PLFs) are found in millions of household and industrial products. They play a vital role in our society by improving food productivity, treating wastewater and protecting buildings, infrastructure and transport, as well as creating consumer products that promote health and wellbeing.

PLFs are used in eight key markets, which have a combined estimated global value of $1.27 trillion. These are: adhesives and sealants, agriculture, household cleaning, inks and coatings, lubricants, paints and coatings, personal care and cosmetics, and water treatment.

A significant proportion of the 36 million tonnes of all PLFs made and sold each year – over 31 million metric tonnes – are sold in the paints and coatings, inks and coatings, and adhesives and sealants markets.

Polymers in liquid formulations (PLFs) are a high value and critically important class of speciality chemicals worth $125 billion to the global economy annually.

More than 36 million metric tonnes of PLFs are made and used every year, enough to fill over 14,500 Olympic sized swimming pools or Wembley Stadium 32 times over. Currently, the most likely destination at the end of their life is waste, which means that the value of PLFs is lost after use.

To ensure that the PLFs sector is economically and environmentally sustainable in the future, new approaches to PLF production, use and end-of-life treatment are needed. This is a challenge that is bigger than any single organisation, market or academic research group.

Manufacturers produce polymers in liquid formulations (PLFs) from a variety of raw materials including natural, bio-based and fossil-derived monomers. Synthetic PLFs are the most commercially significant because of their availability at high volumes, their competitive cost and the highly specialised properties that they deliver. However, in some markets, natural and bio-based materials are growing in use.

Our report Polymers in liquid formulations: opportunities for a sustainable future looks at three key opportunities to increase value for money and improve sustainability:

  • Innovation – such as developing biodegradable or naturally sourced alternatives.
  • Circular economy – finding ways to reuse waste in new valuable products.
  • Improving waste management – capturing PLFs after use.

Download report

Our Sustainable Polymers in Liquid Formulations Task Force was established following this report with the purpose: ‘To provide leadership in creating a collaborative and joined-up strategy leading to a step change in innovation towards sustainable PLFs.’

Polymers in liquid formulations (PLFs) are a high value and critically important class of speciality chemicals worth $125 billion to the global economy annually, and are used in eight key markets, which have a combined estimated global value of $1.27 trillion.

The polymers in liquid formulations (PLFs) market is technically diverse and complex, comprising hundreds of different polymer types within the categories of acrylic, epoxy resins, polyesters, polysilicones, polyurethanes, radiation curable, vinyl, water-soluble and other low volume polymers.

PLFs are used in formulations that are either liquid, which remain liquid on application and throughout use, or curable, which form solids on application and remain solid in use. These formulation systems can explain key differences in the use and fate of PLFs across different markets.

Both are made from polymers, but while all plastics are polymers, not all polymers are plastics. Polymers in liquid formulations (PLFs) and plastics are different groups of polymers with different uses and properties.

Despite their importance to society and the global economy, and in contrast to the recent intense focus on the sustainability of plastics, there has been very little coordinated effort to highlight the sustainability of PLFs.

Polymers in liquid formulations (PLFs) used in products that do not harden, such as in cosmetics or household cleaners, are likely to enter the environment as they pass through wastewater treatment plants at the end of their life.

PLFs used in curable formulations, such as paints and resins, form solids on application and provide durability over much longer timeframes than other markets. They may remain on materials after use and either enter waste streams at the end of their life, such as landfill, or enter the environment during use.